Need production quality without the heavy tooling cost?

RIM Moulding & Vacuum Casting

At Axion, we offer specialized low-volume manufacturing solutions for projects where standard injection moulding is not yet cost-effective. These processes deliver production-quality aesthetics and mechanical properties without high upfront tooling costs.

Vacuum Casting

High-Fidelity Replicas for Low Volumes. Ideal for marketing samples, fit-checks, and bridge production (10–50 parts), vacuum casting creates distinct copies of a master pattern using silicone moulds.

Master Patterns: We create the initial master using our high-resolution CNC machining or SLA 3D printing.
Speed: Produce showroom-quality parts in days, not weeks.
Versatility: Simulates a vast range of production materials, including overmoulds (hard plastic + rubber) and optically clear parts.

Reaction Injection Moulding (RIM)

Large Parts, Lightweight Strength. RIM involves mixing two liquid components (Polyol and Isocyanate) injected into a low-pressure mould. It is the premier choice for large, lightweight, and complex structural parts.

Lower Tooling Costs: Uses aluminum or epoxy tooling, significantly cheaper than steel injection moulds.
Design Freedom: Excellent for parts with varying wall thicknesses, encapsulation, and complex curves (e.g., medical device housings, automotive bumpers).
Superior Finish: Parts achieve a Class A surface finish, ready for painting or texturing.

Material Capabilities

We utilize advanced Polyurethane (PU) resins to match specific performance criteria:

ABS-Like: High impact strength and rigidity for functional housings.
PP/PE-Like: Flexible and snap-fit capable materials.
Elastomers/Rubbers: Shore A hardness ranges from soft-touch (30A) to hard rubber (90A).
Structural Foams: For lightweight, rigid cores in RIM applications.
Clear Resins: For lenses and light-pipes requiring high optical clarity.

Our Services

CNC Machining

Axion utilizes advanced 3, 4, and 5-axis CNC milling to machine complex geometries in materials ranging from aluminum to titanium with superior precision and speed. We seamlessly scale operations from rapid prototyping to high-volume production, employing automated probing and rigorous inspection to ensure every component meets your exact specifications.

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Injection Moulding

Axion delivers end-to-end injection moulding solutions, seamlessly scaling from cost-effective rapid aluminum tooling for prototypes to hardened steel moulds for high-volume production. We master complex techniques like insert moulding and overmoulding across a wide range of engineering thermoplastics to ensure your parts achieve optimal form and function.

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CNC Turning

Axion delivers high-precision rotational components using advanced CNC turning centers with live tooling to machine complex features and hardened alloys in a single setup.We seamlessly scale from rapid prototyping to "lights-out" volume production, ensuring cost-efficiency across a vast range of materials including stainless steel, titanium, and engineering plastics.

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RIM Moulding & Vacuum Casting

Axion bridges the gap between prototyping and mass production with Vacuum Casting and Reaction Injection Moulding (RIM), delivering production-quality parts without high upfront tooling costs. We utilize advanced polyurethane resins to create everything from high-fidelity marketing replicas to large structural housings with superior surface finishes and mechanical strength.

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CAD & Mechanical Design

Axion transforms concepts into production-ready reality with expert CAD modeling and mechanical design services, utilizing industry-standard software to ensure every detail is captured. We specialize in Design for Manufacturing (DFM), optimizing your components for CNC machining and moulding to minimize costs and guarantee seamless assembly.

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3D Printing

Axion accelerates your product development with a versatile suite of SLA, SLS, and FDM technologies, delivering everything from high-fidelity visual models to robust functional parts. We go beyond simple printing by providing expert engineering review and comprehensive post-processing, ensuring your prototypes are field-ready within days.

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