Optimisation is our standard…
CAD & Mechanical Design Services
From Napkin Sketch to Production Reality
At Axion, we bridge the gap between abstract concepts and physical components. Unlike standalone design bureaus, our design team works strictly within a manufacturing environment. This means we don't just create pretty pictures; we engineer robust solutions that are optimized for production from day one.
Our Capabilities
We utilize industry-leading software (SolidWorks, Fusion 360) to support your project at any stage:
Design for Manufacturing (DFM)
Optimisation is our standard. The most expensive part of a product is often locked in during the design phase. We review your existing models to identify features that drive up machining costs or complicate injection moulding.
Benefit: Reduced cycle times, lower material waste, and zero assembly issues.
Deliverable: A production-ready CAD model optimized for our specific machines.
3D Modeling & Enclosure Design
Complex Assemblies Made Simple. Whether you need a rugged enclosure for electronics or a complex mechanical assembly with moving parts, we build parametric 3D models that ensure fit and function.
Interference Checking: We simulate assemblies digitally to catch collisions before cutting metal.
Rendering: High-quality visuals for stakeholder presentations or marketing.
Reverse Engineering
Legacy Parts Reborn. Have a critical broken part with no drawings? We can measure and reconstruct legacy components, creating new CAD data and 2D prints. We can even improve the original design to prevent future failures.
Technical Documentation (2D Drawings)
Precision in Print. We generate detailed ISO standard engineering drawings complete with Geometric Dimensioning and Tolerancing (GD&T). This ensures that critical fits and tolerances are clearly communicated and inspected.
Our Services
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CNC Machining
Axion utilizes advanced 3, 4, and 5-axis CNC milling to machine complex geometries in materials ranging from aluminum to titanium with superior precision and speed. We seamlessly scale operations from rapid prototyping to high-volume production, employing automated probing and rigorous inspection to ensure every component meets your exact specifications.
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Injection Moulding
Axion delivers end-to-end injection moulding solutions, seamlessly scaling from cost-effective rapid aluminum tooling for prototypes to hardened steel moulds for high-volume production. We master complex techniques like insert moulding and overmoulding across a wide range of engineering thermoplastics to ensure your parts achieve optimal form and function.
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CNC Turning
Axion delivers high-precision rotational components using advanced CNC turning centers with live tooling to machine complex features and hardened alloys in a single setup.We seamlessly scale from rapid prototyping to "lights-out" volume production, ensuring cost-efficiency across a vast range of materials including stainless steel, titanium, and engineering plastics.
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RIM Moulding & Vacuum Casting
Axion bridges the gap between prototyping and mass production with Vacuum Casting and Reaction Injection Moulding (RIM), delivering production-quality parts without high upfront tooling costs. We utilize advanced polyurethane resins to create everything from high-fidelity marketing replicas to large structural housings with superior surface finishes and mechanical strength.
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CAD & Mechanical Design
Axion transforms concepts into production-ready reality with expert CAD modeling and mechanical design services, utilizing industry-standard software to ensure every detail is captured. We specialize in Design for Manufacturing (DFM), optimizing your components for CNC machining and moulding to minimize costs and guarantee seamless assembly.
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3D Printing
Axion accelerates your product development with a versatile suite of SLA, SLS, and FDM technologies, delivering everything from high-fidelity visual models to robust functional parts. We go beyond simple printing by providing expert engineering review and comprehensive post-processing, ensuring your prototypes are field-ready within days.
Contact Us
Request a quotation or have a question. Please include your files below in .PDF & .STP formats and we will reply ASAP.