Injection Moulding
At Axion, we take your plastic parts from concept to mass production. We bridge the gap between prototyping and manufacturing by offering comprehensive tooling and moulding solutions under one roof.
From Prototype to Mass Production
We tailor our tooling strategies to your project's lifecycle and budget:
Rapid Tooling (Aluminum Moulds): Cost-effective moulds made from high-grade aluminum. Perfect for prototyping, market testing, and low-volume runs (100–5,000 parts) with rapid lead times.
Production Tooling (Steel Moulds): Hardened steel multi-cavity moulds designed for high-volume durability (100,000+ cycles) and cycle-time efficiency.
Advanced Capabilities
We handle complex part requirements with precision:
Insert Moulding: Encapsulating metal inserts (threaded fasteners, contacts) directly into the plastic part for superior pull-out strength.
Overmoulding: Combining materials (e.g., a soft-touch rubber grip over a rigid plastic core) to improve ergonomics and aesthetics.
In-House Tool Maintenance: Because we understand the engineering, we maintain and repair moulds in-house to ensure consistent part quality.
Material Expertise
We process a wide range of commodity and engineering-grade thermoplastics:
General Purpose: ABS, Polypropylene (PP), Polyethylene (PE), Polystyrene.
Engineering Grade: Polycarbonate (PC), Nylon (PA6, PA66), Acetal (POM).
High Performance: Glass-Filled variations, PEEK, Ultem.
Our Services
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CNC Machining
Axion utilizes advanced 3, 4, and 5-axis CNC milling to machine complex geometries in materials ranging from aluminum to titanium with superior precision and speed. We seamlessly scale operations from rapid prototyping to high-volume production, employing automated probing and rigorous inspection to ensure every component meets your exact specifications.
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Injection Moulding
Axion delivers end-to-end injection moulding solutions, seamlessly scaling from cost-effective rapid aluminum tooling for prototypes to hardened steel moulds for high-volume production. We master complex techniques like insert moulding and overmoulding across a wide range of engineering thermoplastics to ensure your parts achieve optimal form and function.
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CNC Turning
Axion delivers high-precision rotational components using advanced CNC turning centers with live tooling to machine complex features and hardened alloys in a single setup.We seamlessly scale from rapid prototyping to "lights-out" volume production, ensuring cost-efficiency across a vast range of materials including stainless steel, titanium, and engineering plastics.
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RIM Moulding & Vacuum Casting
Axion bridges the gap between prototyping and mass production with Vacuum Casting and Reaction Injection Moulding (RIM), delivering production-quality parts without high upfront tooling costs. We utilize advanced polyurethane resins to create everything from high-fidelity marketing replicas to large structural housings with superior surface finishes and mechanical strength.
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CAD & Mechanical Design
Axion transforms concepts into production-ready reality with expert CAD modeling and mechanical design services, utilizing industry-standard software to ensure every detail is captured. We specialize in Design for Manufacturing (DFM), optimizing your components for CNC machining and moulding to minimize costs and guarantee seamless assembly.
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3D Printing
Axion accelerates your product development with a versatile suite of SLA, SLS, and FDM technologies, delivering everything from high-fidelity visual models to robust functional parts. We go beyond simple printing by providing expert engineering review and comprehensive post-processing, ensuring your prototypes are field-ready within days.
Contact Us
Request a quotation or have a question. Please include your files below in .PDF & .STP formats and we will reply ASAP.